化工行业操作手册U8+V13.0 化工行业操作手册 2017 年 8 月化工行业操作手册目录1开发背景......................................................................................................................... .12业务流程......................................................................................................................... .22.1质量管理_流程、按质计价、计量管理......................................................... .22.1.1原料采购流程................................................................................................... .22.1.2产品质检流程................................................................................................... .32.1.3产成品销售流程............................................................................................... .32.1.4中控质检流程................................................................................................... .32.1.5环境监测流程................................................................................................... .32.2部门用料计划................................................................................................... .42.3运输管理流程................................................................................................... .43操作说明......................................................................................................................... .53.1计量管理.......................................................................................................... .53.1.1选项.................................................................................................................. .53.1.2磅秤类型.......................................................................................................... .83.1.3磅房设置.......................................................................................................... .93.1.4计量规则组..................................................................................................... .123.1.5过磅存货对照表............................................................................................. .153.1.6车号前缀转换档案......................................................................................... .163.1.7表格式打印模板设置..................................................................................... .163.1.8客户端设置..................................................................................................... .173.1.9IC 卡初始化..................................................................................................... .183.1.10IC 卡收发......................................................................................................... .183.1.11IC 卡挂失......................................................................................................... .223.1.12IC 卡补卡......................................................................................................... .233.1.13过磅计量................................................................................................. .243.1.14磅单维护................................................................................................. .263.1.15磅单列表................................................................................................. .263.1.16统计报表................................................................................................. .263.2质量管理_流程............................................................................................... .26化工行业操作手册3.2.1选项................................................................................................................ .263.2.2检验标准........................................................................................................ .283.2.3检验指标........................................................................................................ .283.2.4班组................................................................................................................ .293.2.5等级................................................................................................................ .303.2.6存货等级........................................................................................................ .303.2.7存货组............................................................................................................ .323.2.8存货相关存货................................................................................................. .323.2.9中控项............................................................................................................ .333.2.10中控采样点组......................................................................................... .343.2.11中控采样点............................................................................................. .353.2.12取样地点................................................................................................. .363.2.13其它检验类型......................................................................................... .363.2.14环境监测分类......................................................................................... .373.2.15环境监测项目......................................................................................... .383.2.16环境监测采样点..................................................................................... .393.2.17CPK 评级标准.................................................................................................. .413.2.18打印模板定义......................................................................................... .413.2.19存货打印模板对照表............................................................................. .423.2.20存货检验指标......................................................................................... .433.2.21中控检验指标......................................................................................... .433.2.22环境监测指标......................................................................................... .443.2.23来料报检单............................................................................................. .453.2.24来料制样单............................................................................................. .453.2.25原始检验记录......................................................................................... .463.2.26原料检验报告......................................................................................... .473.2.27原料复检单............................................................................................. .483.2.28不合格原辅料评审报告......................................................................... .493.2.29其它原料报检单..................................................................................... .503.2.30其它原料检验报告................................................................................. .51化工行业操作手册3.2.31其它不合格原料评审报告..................................................................... .523.2.32原始记录质量台账................................................................................. .523.2.33原料质量台帐......................................................................................... .523.2.34原料质量指标汇总分析......................................................................... .523.2.35供应商供货质量情况............................................................................. .533.2.36产品报检单............................................................................................. .533.2.37产品检验报告......................................................................................... .533.2.38产品复检单............................................................................................. .543.2.39不合格产品评审报告............................................................................. .553.2.40其它产品检验报告................................................................................. .563.2.41产品质量台帐......................................................................................... .573.2.42产品质量月报......................................................................................... .573.2.43产品质量年报......................................................................................... .573.2.44产品质量指标分析................................................................................. .573.2.45过程能力指数分析................................................................................. .573.2.46产品质量统计报表................................................................................. .573.2.47发退货报检单......................................................................................... .573.2.48发退货检验报告..................................................................................... .583.2.49发退货检验质量台账............................................................................. .593.2.50中控检验报告......................................................................................... .593.2.51中控质量台帐......................................................................................... .603.2.52中控质量分析......................................................................................... .603.2.53环境监测单............................................................................................. .603.2.54环境监测报............................................................................................. .613.2.55环境监测分析......................................................................................... .613.3按质计价........................................................................................................ .613.3.1选项................................................................................................................ .613.3.2计价项目........................................................................................................ .623.3.3按质计价存货................................................................................................. .633.3.4存货计价项目................................................................................................. .64化工行业操作手册3.3.5计价规则........................................................................................................ .643.3.6采购扣减单..................................................................................................... .673.3.7采购结算单..................................................................................................... .683.3.8采购批量计价结算......................................................................................... .693.3.9采购计价结算明细表..................................................................................... .693.3.10采购计价结算汇总表............................................................................. .703.3.11 未计价采购到货单列表..................................................................................... .703.4部门用料计划................................................................................................. .703.4.1设置................................................................................................................ .703.4.2需求类型........................................................................................................ .743.4.3费用部门指定................................................................................................. .753.4.4材料分项指标................................................................................................. .763.4.5材料分项指标存货对照................................................................................. .763.4.6部门费用定额................................................................................................. .773.4.7部门费用定额列表......................................................................................... .783.4.8部门用料计划单............................................................................................. .793.4.9部门用料计划单列表..................................................................................... .813.4.10需求汇总平衡......................................................................................... .823.4.11计划跟踪................................................................................................. .833.4.12领料申请控制说明................................................................................. .843.4.13统计报表................................................................................................. .853.5运输管理........................................................................................................ .853.5.1设置................................................................................................................ .853.5.2基础档案........................................................................................................ .903.5.3运输计划.................................................................